一、材料控制
1。采購的材料要接受來料的質量控制檢查,以滿足商定的規范或要求?
2。不合格材料的適當處理程序(例如,適當隔離,標識清晰)?
3。來貨存放在干凈、安全、干燥的地方,有適當的照明和溫度?
4。根據法律、質量和安全要求測試關鍵原材料?
5。原材料是否有質量記錄?
6。已批準的原材料供應商計劃?
7。必要時,原材料在生產前應經過適當的準備程序(如機械分類、篩選)?
二、生產控制KMART技術試驗廠之生產控制
1.生產時提供的最新規格或參考樣品?
2。生產過程中進行的IPQC檢查?
3。生產過程中不合格品的適當處理程序(例如,適當隔離,標識清晰)?
4。對不合格產品采取糾正措施的正式制度?5。是否保存不合格質量記錄?
6。生產區域清潔、安全、干燥,照明和溫度合適?
7。工人受過適當的培訓,能夠準確、安全地完成工作?
8。只在指定區域吸煙、喝酒和吃飯?
9。是否制定了控制重新工作或進行中工作的程序?
10。正確監控、審查和跟進客戶反饋?
11。工廠有從原材料到成品的追溯系統,反之亦然?
12。設備和機械是否正確安裝并保持良好狀態?
13。工廠保持衛生和良好狀態(例如,工廠建筑處于良好狀態,地板/窗戶/墻壁處于良好維修狀態)?
14。工廠是否有記錄在案的產品召回程序?
15。工廠是否有適當的文件化質量政策?
16。工廠保存每批成品的樣品?
17。生產線上有主要的作業指導書嗎?
三、檢驗與儲存凱馬特檢驗廠之檢測與儲存
1.成品檢驗是否符合規范、法律和安全要求?
2。檢查記錄是否妥善保存?
3。檢查區域干凈、安全、干燥,有適當的照明和溫度?
4。檢驗時不合格品的適當處理程序(例如,適當隔離,標識清晰)?
5。如果允許重新加工,產品將被重新檢驗(并在需要時重新測試)?
6。復工記錄是否妥善保存?
7。成品儲存區清潔、干燥,有適當的照明和溫度?
8。是否建立了有效的系統,以便在離開工廠前監控儲存區的貨物?
四、測試測試
1.產品是否按照規范、法律和安全要求進行測試(如適用)?
2。測試設施和設備是否適合測試產品?
3。測試設備是否保持良好狀態并定期校準?
4。測試區域干凈、安全、干燥,照明和溫度合適?
5。測試記錄是否妥善保存?
6。進行測試的人員經過適當的培訓,能夠準確、安全地進行測試?
五、Sharp tool control kmart技術驗證廠審核之刀具控制
1.所有鋒利的工具都拴在工作臺上,縫紉機上有針嗎?
2。生產區域是否無脫落刀片或玻璃物體?
3。斷針記錄是否妥善保存?
4。所有產品在包裝前通過隧道式金屬探測器(如適用)?
5。金屬探測器使用前、使用中和使用后的校準?
6。金屬檢測檢驗后進入生產區(如包裝區)是否受到鋒利工具/物品控制的限制?
7。公司制定了控制金屬/鋒利工具/破碎針的政策,明確規定如下:所有鋒利工具應系在工作臺上;不得使用破碎刀片和玻璃物體;應保持發放和退貨記錄;以及8.每個鋒利的工具都有唯一的識別號(針除外)?
9。是否有記錄簿登記所有鋒利工具的發放和歸還?
10。沒有架空走道/結構,尖銳物體可以從那里掉入產品中?
六、凱馬特試驗廠-道德勞動
1.安全出口是否暢通或未上鎖?
2。工人是否使用與該區域相關的個人防護設備(PPE)?
3。危險化學品與材料一起存放在適當的區域。
一、MATERIAL ConTROL 材料控制
1. Purchased materials are subject to incoming QC inspections to meet agreed specification or requirement?
2. Proper handling procedures for non-conforming materials (e.g. suitably segregated with clear identification)?
3. Incoming goods stored in a clean, safe, dry area with appropriate lighting and temperature?
4. Critical raw materials tested against legal, quality and safety requirement?
5. Quality records are maintained for raw materials?
6. An approved raw material supplier program in place?
7. Raw materials are subject to appropriate preparation procedures before production (e.g. mechanical sorting, screening) when necessary?
二、PRODUCTION ConTROL Kmart技術驗廠之生產控制
1. The latest specification or reference sample available at production? 2. IPQC checks carried out during production? 3. Proper handling procedures for non-conforming products at production(e.g. suitably segregated with clear identification)? 4. A formal system in place for corrective action of non-conforming products? 5. Non-conforming quality records are maintained? 6. Production area is clean, safe and dry with appropriate lighting and temperature? 7. Workers are suitably trained and are capable of doing their jobs accurately and safely? 8. Smoking, drinking and eating at designated area only? 9. Procedures in place for controlling re-work or work-in-progress? 10. Customer feedback is monitored, reviewed and followed up properly? 11. Factory has traceability system of materials from source to finished products and vice versa? 12. Equipment and machinery are properly installed and maintained in good condition? 13. Factory is maintained in hygienic and good condition (e.g. factory building in good order, floor/window/walls in good repair)? 14. Factory has documented product recall procedures in place? 15. Factory has an appropriate documented quality policy in place? 16. Factory keeps samples from each batch of finished product? 17. Major work instructions are available on production line? 三、INSPECTION & STORAGE Kmart驗廠之檢測和存儲 1. Inspection of finished products is carried out in accordance with specification, legal and safety requirement? 2. Inspection records are maintained properly? 3. Inspection area is clean, safe and dry with appropriate lighting and temperature? 4. Proper handling procedures for non-conforming products at inspection(e.g. suitably segregated with clear identification)? 5. If re-worked is permitted, products are being re-inspected (and re-tested where needed)? 6. Re-worked records are maintained properly? 7. Finished products storage area is clean, dry, with appropriate lighting and temperature? 8. Effective system in place for monitoring goods at storage area before leaving the factory? 四、TESTING 測試 1. Products are being tested in accordance with specification, legal and safety requirement (if applicable)? 2. Testing facilities and equipment are suitable and adequate for the products being tested? 3. Testing equipment is maintained in good condition and calibrated regularly? 4. Testing area is clean, safe and dry with appropriate lighting and temperature? 5. Test records are maintained properly? 6. Person who carried out the test has been suitably trained and is capable of performing the test accurately and safely? 五、SHARP TOOL ConTROL Kmart技術驗廠審核之刀具控制 1. All sharp tools are tethered to working stations and needles are installed in sewing machines? 2. Production area is free of break-away blade or glass object? 3. Broken needle records are kept properly? 4. All products pass through tunnel type metal detector before packing (If applicable)? 5. metal detector calibration before, during and after use? 6. Access to production area (e.g. packing area) after metal detection inspection is restricted with control of sharp tools / objects? 7. A company policy is in place to control metal / sharp tools / broken needle that clearly state the following: All sharp tools shall be tethered to the workbench; Break away blades and glass objects shall not be used; Issuance and return record shall be maintained; and 8. Each sharp tool has a unique identification no. (except needles)? 9. A record book is in place to register issuance and return of all sharp tools? 10. There is no overhead walkways/structures that sharp objects can fall into the products from there? 六、Kmart驗廠-道德勞工 1. Fire escape exits are unblocked or unlocked? 2. Workers use Personal Protective Equipment (PPE) relevant to the area? 3. Hazardous chemicals are stored in an appropriate area with Material Safety Data Sheet available? 4. Machines all have adequate safety guards fitted? 5. A process in place for controlling Child Labour at factory? 6. Workers are not subjected to physical abuse, the threat of physical abuse or intimidating verbal abuse? 7. Factory does not use forced, bonded or involuntary labour?
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